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Plasma Spray System Console

The AT-3010 Plasma Control Console is a semi-automatic plasma spray process controller designed for production environments. Easy to understand touch-screen controls and large analog gauges make the AT-3010 an excellent performer in any plasma coating operation.


Using NFPA Type “Z” purging and a visual alarm, the system warns the operator in case of purging malfunction, plus it uses a NEMA 12 enclosure with separate gas and electrical compartments.


The AT-3010 automatically sequences gas and power functions to start the plasma spray gun and brings it to preset operating parameters. Flow of Primary, Secondary, and Carrier Gases are controlled through critical orifices and pressure regulators that control gas pressure upstream from the orifices. Flow rate of a given gas (Argon, Helium, or Hydrogen) can be accurately determined for a known orifice diameter and gas pressure.


The AT-3100 takes the features of the AT-3010 to the next level. Unique to the console are real time digital pressure and flow readings, quick change critical orifices, and expanded digital outputs for expanded control of external devices.


Part No. 861000545



Part No. 861000508





  • Electrical: 110VAC, 1 Phase, 50/60Hz 15A

  • Purge Air: 65 PSI, 10 SCFM Minimum

  • Argon: 250 PSI Supply Maximum

  • Helium: 250 PSI Supply Maximum

  • Hydrogen (optional): 200 PSI Supply Maximum

  • Overall dimensions without cart: 46" wide x 18" deep x 39" high (116.8cm wide x 45.7cm deep x 99.0cm high)

  • Overall dimensions with cart (as shown): 46" wide x 30" deep x 74" high (116.8cm wide x 76.2cm deep x 118.0cm high)

  • Crated weight without cart: 650lbs. (295kg)

  • Crated weight with cart: 850lbs. (386kg)


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We provide the equipment and parts necessary for you to run a successful coating operation. Our mission is to ensure your coating process is running smoothly with Thermach equipment and parts.

Plasma Console

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