News

As 2025 draws to a close, Thermach marks a significant milestone: 25 years of dedication to the thermal spray industry.

Eight Reasons to Upgrade from Wire Flame Spray to Thermach's Twin-Wire Arc Spray. Get your coating operation focused on performance, cost, and reliability!

Choosing the right thermal-spray process is primarily about matching the performance you need to the capabilities and limits of each process.

Thermach to Attend the 2025 ITSA Annual Meeting & Symposium November 10–12, 2025 | Peoria, Illinois

Choosing Between Orifice-Controlled (AT-3010) and Mass-Flow-Controlled (AT-3200) Plasma Spray Consoles

Water-Cooled Cables: Keep the Lifeline of Your Plasma System Healthy

Our new AT-3200 Mass-Flow Control Console from Thermach is engineered to grow with your process - whether you need a single torch for R&D or, as in our most recent install, an eight-torch, eight-feeder flame-spray cell built for 24/7 production.

Thermach now offers a pre-engineered, turnkey solution that integrates electric-arc zinc coating on welded tube seams.

Exciting developments await Thermach with Jesse Beske's appointment as the new Technical Sales & Business Development Manager. This strategic addition promises to drive sales growth, strengthen customer relations, and enhance application development across product lines.

Nestled in the heart of the Midwest, Thermach manufactures virtually all equipment components in-house. From advanced CNC machines to efficient assembly lines, our commitment to vertical integration ensures each part is made with the utmost precision and care.

Thermach is ready to celebrate a remarkable achievement: 25 years of innovation and excellence in the thermal spray industry. Founded in September of 2000, Thermach has become a leading provider of high-quality equipment, parts, and custom turnkey solutions in the thermal spray industry.

When it comes to thermal spray, not every application demands the complexity or cost of plasma or HVOF systems. That’s where flame spray offers a practical, economical alternative—especially for large surface areas and corrosion protection jobs.

Thermach exhibiting at the International Thermal Spray Conference (ITSC) 2025 in Vancouver May 5-8 2

Thermach is exhibiting at the Aviation Week Network’s MRO Americas, the largest gathering of the aviation maintenance community.

Thermach will be exhibiting at the Aviation Week Network’s MRO Americas, the largest gathering of the aviation maintenance community.

The new AT-1200WL Weight Loss Powder Feeder with an integrated Pinch Valve for Instant Flow Control minimizes material loss.

The SG-100 90-Degree Plasma Torch is a versatile tool for thermal spray applications where angular precision and accessibility are crucial.

How to change a nylon liner to a metallic liner on a Thermach Electric Arc Spray assembly inside of the Torch Control Cable.

Thermach thermal spray coating systems, equipment and consumables are manufactured in Appleton, Wisconsin, in the United States.

Thermach will be exhibiting at the International Thermal Spray Conference (ITSC) 2025 in Vancouver May 5-8.

Torch voltage is a critical parameter in the atmospheric plasma spray process. It directly reflects the system health and performance.

Learn about the extension rebuild assembly for both 6” and 12” AT-400 Extension Torches.

Thermach Instructional Series | Electric Arc Spray AT-400 Extension Torch | How to properly install wire liners in your coaxial cables

The AT-1200WL Weight Loss Powder Feeder from Thermach facilitates consistent powder delivery throughout the volume cycle.