The Thermach 6PII Flame Spray Torch: A Reliable Solution for Cost-Effective Coatings

When it comes to thermal spray, not every application demands the complexity or cost of plasma or HVOF systems. That’s where flame spray offers a practical, economical alternative—especially for large surface areas and corrosion protection jobs.

Flame spray uses combustible gases (hydrogen, natural gas or propane) to melt wire or powder feedstock, which is then atomized and sprayed onto the part surface. The result? A durable coating with excellent bond strength, suitable for a range of industries including oil & gas, marine, infrastructure, and repair/refurbishment.

Three reasons to use flame spray.

1. Lower Equipment and Operating Costs

   1. Compared to plasma or HVOF systems, flame spray systems have a lower initial investment and require less complex infrastructure.

2. Versatile Material Options

   1. Commonly sprayed materials include zinc, aluminum, 85/15 Zn/Al, and self-fluxing alloys, ideal for corrosion protection and wear resistance.

3. Large-Area Coverage

   1. Ideal for components like tanks, pipelines, and structural steel where high deposition rates and lower surface prep demands are beneficial.

Solution: Thermach 6PII Flame Spray Torch

The Thermach 6PII Flame Spray Torch is a proven performer in flame spray applications.

Designed for reliability and ease of use, the 6PII torch offers flexibility whether you're spraying wire or powder—making it one of the most adaptable torches in its class.

Key Features:

• Dual capability: Supports both wire and powder feed configurations

• Rugged, industrial-grade design built for demanding environments

• Adjustable flame control for precise spray parameters

• Extension options: Add torch extensions or angle heads to reach hard-to-access areas

• Wire size compatibility: Accommodates common wire sizes including 1/16", 3/32" and 1/8"

• Optional flame sensors: Add safety and process monitoring for automated or enclosed spray environments

Whether you're tackling on-site maintenance or shop-based part refurbishment, the 6PII torch delivers consistent, high-quality coatings with minimal maintenance requirements.

Need Help Selecting Materials or Setup?

Our team can guide you on selecting the right wire or powder type, flame parameters, and spray technique to match your application needs. We’re not just your equipment supplier—we’re your coating partner. We recently launched a new facility to provide custom turnkey solutions.

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Remember, Thermach is not your competitor; your other options are. We don’t coat; we only supply thermal spray equipment and parts. You can proceed with confidence, knowing that our team is dedicated to creating a custom system that meets your exact specifications.

Manufacturer of Equipment & Parts for the Thermal Spray Industry. Backed by Reliable, Timely Service & Support.

Thermach manufactures thermal spray coating systems for the coating industry. We don't coat. We provide the equipment and parts necessary for you to run a successful coating operation. Our mission is to ensure your coating process is running smoothly with Thermach equipment.